We have with us a state-of-the-art processing facility that is equipped with all required machines to meet the bulk orders of our clients. Our processing unit is located in the outskirts of Palwal, a developing district in Haryana State and is 55 KM away from Delhi. This facility comprises steel tanks, buffer tanks, malt filters, musk filters and evaporators that facilitate us achieve huge production capacity. Some of the other machines installed in our processing facility are falling film type evaporator and grinding mills.
Moreover, our processing facility has an annual capacity of 3500 MT of Malt Extract and 4500 MT of Malted Barley, which allows us meet bulk requirements from our client. These are all maintained in proper condition to ensure that our production activities are carried on in an uninterrupted manner. We are offering to our clients, Malt Extracts, which are completely soluble in cold water and more readily soluble in warm water. Fit for human consumption, these are sweet viscous, light brown liquids having an agreeable characteristic odor.
The Process goes below: Milling, Mashing, Filtration The whole malted grain is crushed through a hammer mill to produce a grist. This flour, together with hot water, is fed into a Mash Conversion Vessel where the temperature is carefully controlled to ensure that the starch is converted into sugars which dissolve in the water. The mash is then transferred to Filter where the liquid, called wort, is separated from the remaining malt husk.
Evaporation The wort is fed into a series of multi stage stainless steel falling film evaporator steps to concentrate it into to a viscous liquid. Evaporation takes place under vacuum in order that lower temperatures can be used. This enables the full flavour and characteristics of the malt extract to be retained. The resultant product is liquid malt extract. This is either packed for dispatch to the customer. Specifications are:
- Total Solid %: Min 78
- Ph of 10% aqueous solution: 5.5-6
- Reducing sugar % Minimum : 60 (As hydrated Maltose)
- Acidity as % L.A. Max: 1.0
- Protein (dry basis) & Min: 4.0
- Weight per ml at 20C, gms: 1.39 to 1..42
- Color E.B.C: As per Buyer’s requirement.